6 Lanes Petri Dish Filling Machine with Thermal Transfer Printer and Negative Pressure Adsorption for Efficient Media Filling

Product Description:

The Petri Dish Filler is an advanced and highly efficient Petri Dish Filling System designed to streamline the production process of petri dishes with precision and reliability. This state-of-the-art Petri Dish Filler integrates multiple functional features that ensure high-quality output while offering flexibility to meet various customer requirements.

One of the standout attributes of this Petri Dish Filling System is its Inkjet Printing capability. This feature allows for inkjet coding on the bottom of each dish, providing clear and permanent identification marks. Customers have the option to customize the inkjet code according to their specific needs, enhancing traceability and product management.

The system also incorporates a Manual Light Inspection station, which plays a critical role in maintaining product quality. After the capped dishes exit the cooling conveyor belt, they pass through the coding station and then enter the lighting inspection station. At this point, the conveyor belt can be paused, allowing the dishes to stop on a set of LED light boxes. During this short pause, operators visually inspect the dishes to determine if they meet quality standards. Any unqualified dishes can be easily identified and removed, ensuring that only flawless petri dishes proceed further in the production line.

To further improve automation and efficiency, the Petri Dish Filling System is designed to connect seamlessly with an automatic packing machine. Once the dishes are stacked, they are transported via the conveyor belt to the connection station with the packaging machine. Here, an XYZ robot arm automatically pushes the dishes arranged in a 2×5 formation onto the conveyor belt of the inner bag packaging machine in sequence. This integration minimizes manual handling, reduces errors, and accelerates the packaging process.

Cooling time is a crucial factor in the petri dish filling process to ensure the integrity and stability of the filled dishes. The system is based on a default cooling time of 6 minutes, but customers have the flexibility to adjust this parameter according to their specific production requirements. This customization helps optimize throughput without compromising product quality.

Another significant feature of the Petri Dish Filler is its comprehensive filtration system. Equipped with 8 groups of Fan Filter Units (FFU), the system provides clean and sterile air coverage throughout the entire process—from loading the dish rack to closing the lid. This ensures a contaminant-free environment, which is essential for producing high-quality petri dishes used in sensitive laboratory and medical applications.

Overall, the Petri Dish Filling System is a sophisticated, user-friendly, and highly customizable solution for petri dish manufacturers. It combines precision inkjet printing, meticulous manual inspection, automated packaging integration, adjustable cooling time, and robust environmental control to deliver consistent and superior results. Whether you are scaling up production or enhancing quality control measures, this Petri Dish Filler offers a comprehensive platform to meet your operational goals efficiently and effectively.

Features:

• Petri Dish Filling Equipment equipped with LONGER Pump Head, Stepper Motor, and PERWIN Control System for precise metering pumps.
• Filling accuracy of the Petri Dish Filler is ±1~3%, ensuring consistent and reliable filling.
• Integrated dish stacking system featuring a 6-station dish stacking mechanism; 90mm bi-plates can be adjusted to a 3-station dish stacking mechanism.
• Seamless connection with automatic packing machine: after stacking, dishes are transported via conveyor belt to the packaging machine connection station.
• XYZ Robot Arm automatically pushes 2×5 dishes onto the conveyor belt of the inner bag packaging machine in sequence.
• Labeling machine connected to the packaging machine allows labels to be placed on the sides of 2×5 media packages; optional print-and-stick thermal transfer printer available.
• Different specifications use different lane numbers: 90mm single area dish utilizes 6 lanes, while 90mm bi-plates use 3 lanes.
• The Petri Dish Filling System offers high efficiency and automation for laboratory and industrial applications.

Technical Parameters:

Applications:

The PERWIN Petri Dish Filling System, model PW-PP62-800, originating from Qidong, Jiangsu, is a state-of-the-art Petri Dish Filling Apparatus designed to meet the rigorous demands of modern laboratory and industrial environments. Certified by CE, ISO, GMP, UL, TUV, and SGS, this equipment ensures top-tier quality and reliability, making it an ideal choice for various applications in microbiology, pharmaceuticals, food safety testing, and biotechnology industries.

One of the primary occasions for utilizing the Petri Dish Filling Equipment is in research laboratories where precise and sterile preparation of culture media is essential. The device’s advanced filling method employs a 90mm positioning filling system, allowing for accurate dispensing of media such as agar or sheep blood, which can be shaken well after filling to enhance appearance quality. This feature is particularly valuable in clinical and diagnostic labs, where sample integrity is crucial.

In industrial settings, the PERWIN Petri Dish Filling System excels in high-volume production environments due to its efficient dish rack monitoring system. The dish rack has 6 lanes, each equipped with a remaining sensor that prompts operators to add empty dishes promptly, minimizing downtime and maximizing productivity. Additionally, the system’s use of LONGER pump heads coupled with stepper motors and the PERWIN control system guarantees filling accuracy within ±1~3%, ensuring consistent product quality.

The Petri Dish Filling Apparatus is also well-suited for integration into automated packaging lines. It can be connected to labeling machines and packaging equipment, allowing labels to be placed on the sides of 2×5 media packages. An optional print-and-stick thermal transfer printer enhances traceability and branding capabilities, which is beneficial for commercial laboratories and manufacturers.

Furthermore, the machine offers customizable cooling times, typically set at 6 minutes, which users can adjust according to their specific media and environmental conditions. This flexibility supports diverse application scenarios, from small-scale experimental setups to large-scale commercial production.

With a supply ability of 10 units per month, a minimum order quantity of just one, and negotiable pricing, the PERWIN Petri Dish Filling Equipment is accessible to a broad range of customers. The product is securely packaged in export standard wooden cases and delivered within 90 working days, with payment terms based on TT, ensuring a smooth purchasing process.

In summary, the PERWIN PW-PP62-800 Petri Dish Filling System is an indispensable tool for laboratories, pharmaceutical companies, food safety organizations, and biotech firms requiring precise, efficient, and automated media filling solutions. Its advanced features and robust certification credentials make it a reliable choice for diverse application occasions and scenarios.

Customization:

PERWIN Petri Dish Filling Machine, Model Number PW-PP62-800, is expertly designed and manufactured in Qidong, Jiangsu. This advanced Petri Dish Filling System is CE, ISO, GMP, UL, TUV, and SGS certified, ensuring top-quality and reliable performance for laboratory and industrial applications.

The Petri Dish Fill Machine features a minimum order quantity of 1 unit with a negotiable price to meet your budget and requirements. It is securely packaged in export standard wooden cases to ensure safe delivery. Delivery time is approximately 90 working days, with payment terms via TT and a supply ability of 10 pieces per month.

Our Petri Dish Filling System uses a 90mm dish as a standard with 6 channels and a cooling time of 6 minutes, achieving an output of approximately 4000 to 4200 pieces per hour, subject to actual testing. The machine employs a unique negative pressure adsorption and separation mechanism for the dish cap and dish bottom, automatically transferring dishes at a fixed distance. The dish lids are stacked at the bottom while the dish bodies are placed on top, ensuring efficient and accurate placement.

The Petri Dish Fill Machine is equipped with LONGER pump heads combined with stepper motors and the PERWIN control system, providing a filling accuracy of ±1~3%. The dish rack monitoring system includes 6 lanes, each with a remaining sensor that prompts timely addition of empty dishes to maintain continuous operation.

For precision filling, the machine uses a 90mm positioning filling method. It also includes a feature to add sheep blood and shake well after filling to improve the appearance quality of the petri dishes. This comprehensive Petri Dish Filling System is ideal for laboratories and production facilities requiring high efficiency and accuracy.

Support and Services:

Our Petri Dish Filling Machine is designed to provide precise and efficient filling of petri dishes for laboratory and industrial applications. For technical support, please refer to the user manual included with your machine, which contains detailed instructions on setup, operation, and maintenance.

If you encounter any issues during installation or operation, ensure that the machine is connected to the appropriate power supply and that all safety protocols are followed. Regular cleaning and calibration are recommended to maintain optimal performance and accuracy.

We offer comprehensive after-sales services including installation assistance, routine maintenance, and repair services to ensure your Petri Dish Filling Machine operates smoothly. Spare parts and consumables are also available to keep your equipment running without interruption.

For software updates and troubleshooting guides, please visit our official website where you can find downloadable resources and FAQs that address common concerns. Our support team is committed to providing timely and effective solutions to minimize downtime.

To extend the life of your Petri Dish Filling Machine, we recommend scheduling periodic professional inspections and following the maintenance schedule outlined in the product documentation. Proper handling and storage of the machine when not in use will also contribute to its longevity.