Animal Sera Filling Machine with Servo Controlled Capping Heads Online Weighing System and 316L Stainless Steel Buffer Tank

Product Description:

The Animal Sera Filling Machine is a highly advanced and specialized piece of equipment designed specifically for the precise and hygienic filling of fetal bovine serum and other animal sera. This fetal bovine serum filling machine ensures superior cleanliness, accuracy, and efficiency, making it an indispensable tool in biopharmaceutical and laboratory environments where product integrity is paramount.

One of the most distinctive features of this animal serum filler is its meticulously designed clean area, which is divided into four distinct zones to maintain stringent hygiene standards and prevent cross-contamination. The filling room is designated as B+A, reflecting the classified clean environment it provides. The machine is segmented into four areas: Q1, Q2, Q3, and Q4, with Q4 being an optional section equipped with a detection and rejection unit for unqualified products. Each of these four areas is furnished with its own Class 100 laminar flow hood, equipped with adjustable wind speed settings to maintain optimal airflow and cleanliness. This results in a total of four separate laminar flow hood groups, ensuring that every step of the filling process occurs under strictly controlled environmental conditions.

The Q1 area primarily functions as the inner packaging unpacking zone and bottle loading buffer area. This section includes a specialized unpacking platform that operates under Class 100 laminar flow conditions. Since the environment is B+A grade, the unpacking platform does not require an additional laminar flow hood cover, and inner packaging can be removed safely from multiple locations within this room. For example, when filling 500ml bottles, the platform can accommodate 4×6 placements, holding 1 to 2 bags comfortably. Additionally, the unpacking table itself can support 2 to 3 extra packaging bags stacked vertically, facilitating smooth and continuous operation. The conveyor belts that connect the different areas are independently disconnected at entry and exit points, preventing any possibility of cross-area contamination.

The Q2 area serves as the liquid supply zone, where the highly sensitive liquid components are carefully managed before the filling process. The Q3 area is dedicated to the critical filling and capping operations, ensuring that each vial or bottle is accurately filled and securely sealed. The optional Q4 area is designed for weighing and rejection; it detects any unqualified products or improper capping and removes them from the production line, thereby enhancing product quality and safety. These four areas are separated by tempered glass barriers, which not only uphold the cleanliness standards but also provide enhanced human-machine safety by preventing direct contact and contamination risks.

The measuring method employed by this fetal bovine serum filling machine is state-of-the-art, utilizing three sets of peristaltic pumps combined with LONGER dual-channel pump heads and stepper motors. The peristaltic pump heads are sourced from Leadfluid, paired with Siemens servo motors, ensuring reliable, precise, and consistent liquid handling. The machine’s drip-proof design incorporates a specially engineered liquid receiving tank that effectively prevents any liquid drops from dripping after the filling needle completes its task. This feature is crucial in maintaining cleanliness and avoiding product wastage.

Filling accuracy is a top priority for this animal serum filler. The machine integrates an online weighing system that continuously monitors the filled volume with an accuracy range of ±0.3% to 0.7%, based on actual test results. This high level of precision minimizes product loss and guarantees that each vial contains the exact amount of serum required for downstream applications, thereby maintaining batch integrity and compliance with stringent regulatory standards.

In summary, the fetal bovine serum filling machine is expertly engineered to meet the rigorous demands of animal serum filling processes. With its compartmentalized clean areas, advanced peristaltic pump technology, drip-proof design, and exceptional filling accuracy, this animal serum filler represents the pinnacle of modern serum filling solutions. It ensures not only the highest standards of product quality and operational efficiency but also upholds the safety and cleanliness crucial in sensitive biopharmaceutical manufacturing environments.

Features:

• Product Name: Animal Sera Filling Machine
• Printer: Thermal Transfer Printers that print product information on labels, including text, numbers, letters, and serial numbers designed as barcodes
• Filling Accuracy: Online Weighing (weighing machine) with ±0.3%~0.7% accuracy based on actual test results
• Servo Motors: High-quality Siemens servo motors for precise control
• VFD: Equipped with Siemens Variable Frequency Drive for efficient motor speed control
• Labeling Machine: Single-side vertical labeling machine with horizontal and vertical top pressure positioning
• Labeling Accuracy: ±1mm to ensure precise label placement
• Thermal Transfer Machine: Integrated with the labeling machine for durable label printing
• Alarm and Shutdown: Automatic alarm and shutdown system for missing label detection to ensure product quality
• Ideal for use in Animal Plasma Aseptic Filling Line and Animal Serum Filling Machine applications

Technical Parameters:

Applications:

The PERWIN Animal Serum Filling Machine, model PW-ZWGX330, originating from Shanghai, is a state-of-the-art piece of equipment designed specifically for precise and efficient filling of animal serum and blood products. This advanced Animal Serum Filling Equipment is ideal for use in veterinary pharmaceutical production facilities, research laboratories, and biotechnology companies where high standards of hygiene and accuracy are paramount.

One of the most common application occasions for this Animal Serum filling machine is in the manufacturing of vaccines, serums, and diagnostic reagents that require sterile and contamination-free handling. The machine’s 316L stainless steel buffer tank with a 30-liter capacity supports high-temperature sterilization, ensuring that the serum remains uncontaminated throughout the filling process. Additionally, it is equipped with a sterile respirator filter (0.22μm) and an observation window, which allows operators to monitor the process visually and maintain optimal sterile conditions.

The filling equipment’s ability to digitally adjust and store parameters for the filling needle height using a servo motor makes it highly adaptable to bottles of different specifications, preventing splashing or foaming during the filling process. This feature is especially critical during the filling of delicate animal blood products where maintaining the integrity and quality of the fluid is essential. The use of three sets of peristaltic pumps with LONGER dual-channel pump heads and stepper motors ensures precise and consistent dosing, catering to various batch sizes and production speeds.

In addition, the PW-ZWGX330 model incorporates a unique bottle pushing mechanism at the end of the discharge screw. This design guarantees smooth discharge of each batch of bottles without leftover bottles causing contamination or confusion with subsequent batches. This is particularly useful during random inspections or sample retention, which are common requirements in quality control processes for animal serum products.

Safety and compliance are integral to this Animal Blood Filling Machine, which features a robust 304 stainless steel frame combined with tempered glass for durability and visibility. Comprehensive safety measures such as alarm systems, door open shutdowns, and emergency stop devices ensure operator safety and protect the integrity of the filling process. The machine holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS, underlining its compliance with international quality and safety standards.

With a supply ability of 10 units per month, a negotiable price, and export-standard wooden case packaging, the PERWIN PW-ZWGX330 is an ideal solution for companies seeking reliable and efficient animal serum filling solutions. The delivery lead time is 90 working days, and payment terms are via TT, making it a viable choice for global veterinary and biotechnology industries. Overall, this Animal Serum Filling Equipment offers versatility, precision, and safety, making it indispensable for a wide range of animal serum and blood filling applications.

Customization:

PERWIN offers comprehensive product customization services for the Animal Sera Filling Machine, model PW-ZWGX330, originating from Shanghai. Our Animal Blood Filler and Animal Blood Filling Machine are designed to meet the highest standards with certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring reliable and safe operation.

The machine features a minimum order quantity of 1 unit with negotiable pricing to suit your specific needs. Packaging is done using export standard wooden cases to guarantee safe delivery. The standard delivery time is 90 working days, with payment terms via TT. We maintain a supply ability of 10 pieces per month, ensuring consistent availability.

Constructed with materials that come into direct contact with the liquid such as 316L stainless steel and medical polymer materials like silicone tubes, our filling machine complies fully with GMP requirements. The servo motors and PLC systems are sourced from Siemens, with the filling machine utilizing the Siemens 1500 Series and other components using Siemens 1200 Series for precise and efficient control.

Our Animal Blood Filling Machine includes a specialized bottle pushing mechanism at the end of the screw discharge system, ensuring smooth discharge of each group of bottles after filling. This mechanism prevents bottle residue at the screw end, facilitating random inspection or sample retention of the entire batch.

Additionally, the fetal bovine serum filling machine incorporates an advanced anti-filling needle deviation alarm and stop mechanism. This feature halts operation immediately if the filling needle deviates from the bottle mouth, ensuring accuracy and preventing contamination or spillage.

Support and Services:

Our Animal Sera Filling Machine is designed to provide precise and reliable filling solutions for veterinary and animal health laboratories. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services.

Technical Support:

Our experienced technical team is available to assist with installation, calibration, troubleshooting, and maintenance of the Animal Sera Filling Machine. We provide detailed user manuals and operational guides to help you understand the machine’s functions and features.

Maintenance Services:

Regular maintenance is crucial to keep the filling machine operating efficiently. We offer scheduled maintenance packages that include inspection, cleaning, lubrication, and replacement of worn parts to minimize downtime and extend the machine’s service life.

Training:

We provide on-site and remote training sessions for your staff to ensure proper operation and handling of the Animal Sera Filling Machine. Our training covers machine setup, programming, safety protocols, and routine maintenance procedures.

Spare Parts and Upgrades:

Genuine spare parts and upgrade kits are available to keep your machine updated with the latest technology and performance enhancements. We recommend using only authorized components to maintain product quality and machine integrity.

Warranty and Repairs:

The Animal Sera Filling Machine comes with a standard warranty covering manufacturing defects and workmanship. In case of any issues, our service centers are equipped to perform timely repairs and replacements to minimize operational disruptions.

Customization and Consulting:

For specialized requirements, we offer customization services and technical consulting to tailor the filling machine to your specific application needs, ensuring maximum efficiency and compliance with industry standards.

By choosing our Animal Sera Filling Machine, you gain access to dedicated support and service designed to enhance your productivity and maintain the highest quality standards in animal sera filling processes.