600mm Turntable Biochemistry Reagent Filling Machine with 5KW Total Power and ±1~2% Filling Accuracy

Product Description:

The Diagnostic Reagent Filling Line is a state-of-the-art solution designed specifically for the precise and efficient filling of biochemistry reagents. Engineered to meet the diverse needs of modern laboratories and pharmaceutical production facilities, this production line offers unparalleled accuracy, flexibility, and reliability. At the core of its design is a commitment to delivering high-quality results while optimizing operational workflows, making it an indispensable asset for any biochemistry reagent filler setup.

One of the standout features of this Diagnostic Reagent Filling Line is its customizable overall production line layout. Understanding that every customer's workshop has unique spatial constraints and workflow requirements, the layout is tailored according to the customer's workshop size. This adaptability ensures that the filling line integrates seamlessly into existing production environments, maximizing space utilization without compromising efficiency. Whether the facility is compact or expansive, the filling line can be configured to fit perfectly, ensuring smooth and continuous operation.

Precision is critical when handling biochemical reagents, and this line excels in that regard with its exceptional filling accuracy. The system maintains a filling accuracy within ±1~2%, which significantly reduces material waste and ensures consistency across all filled bottles. This level of precision is essential for maintaining the integrity of diagnostic reagents, where even slight deviations in volume can impact test results. The advanced control mechanisms embedded within the reagent filler and capper guarantee that each bottle receives the exact amount of reagent required, upholding the highest standards of quality control.

The Diagnostic Reagent Filling Line is designed to accommodate a wide range of product specifications, particularly focusing on multi-size round plastic bottles. This versatility allows manufacturers to use the same filling line for different bottle sizes without extensive downtime for changeovers. Such flexibility is particularly beneficial in environments where multiple reagent products are produced, each requiring different bottle dimensions. By supporting multiple bottle sizes, the line enhances operational efficiency and reduces the need for multiple specialized machines.

In addition to filling, the line incorporates a 600mm turntable as a buffering mechanism before the labeling phase. This buffering system plays a crucial role in maintaining a steady and uninterrupted flow of bottles, preventing bottlenecks and ensuring that the labeling process proceeds smoothly. The turntable provides a temporary holding area that balances the speed differences between filling and labeling stations, thereby enhancing overall production throughput and minimizing downtime.

Another critical aspect of the Diagnostic Reagent Filling Line is its bottle fixing mechanism during the capping process. Utilizing a pneumatic mechanism, the system securely holds each bottle in place while the cap is applied, ensuring that capping is both precise and consistent. This pneumatic bottle fixing approach reduces the risk of bottle movement or misalignment, which can lead to defective sealing or damage. The result is a reliable and airtight seal that protects the integrity of the biochemical reagents inside, extending shelf life and maintaining product safety.

Combining these advanced features, the Diagnostic Reagent Filling Line stands out as a comprehensive solution for laboratories and manufacturers seeking a reliable biochemical reagent filler. It effectively bridges the gap between high-precision filling requirements and the practical demands of production scalability and flexibility. The integration of a biochemistry reagent filler, biochemical reagent filler, and reagent filler and capper into a single streamlined production line simplifies operations, reduces labor costs, and enhances productivity.

In summary, the Diagnostic Reagent Filling Line is an expertly designed, highly adaptable production system tailored for the precise filling and capping of multi-size round plastic bottles with biochemical reagents. Its customizable layout, exceptional filling accuracy of ±1~2%, efficient buffering with a 600mm turntable, and secure pneumatic bottle fixing during capping make it an ideal choice for any facility engaged in the production of diagnostic reagents. By investing in this reagent filler and capper line, manufacturers can ensure consistent product quality, operational efficiency, and compliance with stringent industry standards.

Features:

• Product Name: Diagnostic Reagent Filling Line
• High filling accuracy of ±1~2% ensuring precise dosing for biochemistry reagents
• Equipped with a 600mm turntable for efficient buffering before labeling
• Integrated Zebra Printer for clear and reliable labeling
• 800mm diameter turntable for smooth and automated bottle loading
• Stable power supply: 380V, 50Hz
• Ideal for use as a biochemistry reagent filling line and diagnostic reagent filling machine

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu, is an advanced solution designed specifically for the biochemistry industry. This biochemistry reagent filling line is highly suitable for various application occasions and scenarios where precision, efficiency, and reliability are paramount. Certified by CE, ISO, GMP, UL, TUV, and SGS, the PW-JSGX220 ensures compliance with international quality and safety standards, making it an ideal choice for pharmaceutical, clinical diagnostic, and biochemical laboratories that require stringent quality control.

This biochemistry reagent filling capping labeling line is perfect for scenarios involving the filling of multi-size round plastic bottles, with a production capacity of about 15 to 20 bottles per minute for 100ml containers. Its robotic arm system automatically picks up and delivers caps to the pre-capping station, where the pre-rotating angle is no less than 360°, followed by precise servo capping with torque control technology. This automation is particularly beneficial in high-volume biochemistry reagent manufacturing plants where consistent and contamination-free sealing is critical.

The PW-JSGX220 is widely used in the production of diagnostic reagents, enzyme solutions, and biochemical agents that require meticulous handling and packaging. Its 800mm diameter turntable bottle loading method facilitates efficient bottle placement, minimizing downtime and enhancing throughput. The line’s capability to handle different bottle sizes makes it versatile for various reagent formulations and packaging requirements.

In addition to filling and capping, this biochemistry reagent filling machine integrates labeling functions, enabling seamless production workflows in pharmaceutical factories, research institutions, and diagnostic kit manufacturers. The export standard wooden cases packaging ensures safe delivery within 60 working days, and the supply ability of 10 units per month meets both small-scale and large-scale production demands. Payment terms are flexible with TT, and pricing is negotiable, supporting diverse customer needs.

Overall, the PERWIN PW-JSGX220 Diagnostic Reagent Filling Line is ideally suited for biochemistry reagent production scenarios that demand high precision, hygiene, and efficiency. Whether in the pharmaceutical, clinical diagnostics, or biochemical research sectors, this filling line offers a comprehensive, automated, and reliable solution to optimize reagent filling, capping, and labeling processes.

Customization:

Introducing the PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, a state-of-the-art biochemistry reagent filler designed for precision and efficiency. Originating from Qidong, Jiangsu, this biochemistry reagent filling machine is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring top-notch quality and compliance with international standards.

Our reagent filler and capper features advanced servo technology for torque control and capping power, providing accurate filling with a precision of ±1~2%. The capping method utilizes a robotic arm that automatically picks up and delivers caps to the pre-capping station, which pre-rotates at an angle of ≧360°, followed by precise servo capping to guarantee secure and consistent sealing.

With a compressed air requirement of 0.4～0.8Mpa, the machine supports a supply ability of 10 pieces per month, making it suitable for both small and large scale production. The minimum order quantity is 1 unit, with price negotiable to meet your specific needs.

Packaging is handled with care, using export standard wooden cases to ensure safe delivery. The typical delivery time is 60 working days, and payment terms are via TT. Choose the PERWIN PW-JSGX220 biochemistry reagent filling machine for reliable, efficient, and customizable filling solutions.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a dedicated team of technical experts committed to ensuring optimal performance and reliability. We offer comprehensive installation services, including on-site setup and calibration to meet your specific production requirements.

Regular maintenance services are available to maximize uptime and extend the lifespan of your equipment, including preventive maintenance schedules and prompt troubleshooting support. Our service team is trained to quickly diagnose and resolve any operational issues, minimizing disruption to your production line.

We provide detailed user manuals and training sessions for your staff to ensure safe and efficient operation of the filling line. Additionally, spare parts and consumables are readily available to maintain continuous production flow.

Customized upgrade options and software updates are offered to keep your Diagnostic Reagent Filling Line up to date with the latest technological advancements, enhancing accuracy and efficiency.

Our commitment to customer satisfaction includes ongoing technical support through remote assistance and periodic system evaluations, helping you optimize your filling processes and achieve consistent product quality.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded as PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: This filling line is manufactured in Qidong, Jiangsu, China.

Q3: What certifications does the PERWIN Diagnostic Reagent Filling Line have?

A3: The product holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and pricing for the Diagnostic Reagent Filling Line?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on the order details.

Q5: What are the packaging and delivery details for this product?

A5: The Diagnostic Reagent Filling Line is packed in export standard wooden cases, with a delivery time of approximately 60 working days.

Q6: What are the payment terms and supply capacity for ordering the PERWIN Diagnostic Reagent Filling Line?

A6: Payment is made via TT (Telegraphic Transfer), and the supplier can provide up to 10 units per month.