Diagnostic Reagent Filling Line with ±1~2% Filling Accuracy Servo Technology Torque Control and 10ml~500ml Filling Volume

Product Description:

The Diagnostic Reagent Filling Line is an advanced biochemical reagent filler designed to meet the stringent demands of modern biochemistry reagent filling applications. This sophisticated biochemistry reagent filling machine integrates precise filling, capping, and online detection functionalities to ensure the highest quality and efficiency in reagent packaging processes. Engineered with cutting-edge technology, this filling and capping machine is ideal for pharmaceutical, diagnostic, and biochemical industries requiring reliable and accurate reagent filling solutions.

One of the standout features of this biochemical reagent filler is its comprehensive online detection system. The filling and capping machine is equipped to monitor abnormal filling conditions, such as obviously less filling, no cap presence, and crooked caps. This intelligent detection system automatically triggers alarms and rejects defective products in real time, ensuring that only perfectly filled and capped reagent containers proceed down the production line. To enhance safety and operational reliability, the machine is programmed to shut down automatically after three consecutive alarms, preventing further errors and potential damage.

Power efficiency is another critical attribute of this biochemistry reagent filling machine. The total power consumption is approximately 5KW, although this may vary slightly depending on the specific design and configuration tailored to customer requirements. This moderate power demand makes the filling and capping machine both energy-efficient and cost-effective to operate, contributing to sustainable manufacturing practices.

The capping method employed in this biochemical reagent filler is particularly innovative. A robotic arm automatically picks up and delivers caps to the pre-capping station, where the caps undergo a pre-rotating process with an angle equal to or greater than 360°. Following this pre-rotation, servo capping technology is applied to securely fasten the caps onto the reagent containers. This combination of robotic handling and servo control ensures consistent, tight sealing while minimizing cap damage and operational downtime.

Filling accuracy and flexibility are paramount in biochemical reagent packaging, and this filling and capping machine excels in this area by utilizing two sets of peristaltic pumps. Each pump set features a LONGER pump head, stepper motor, and the PERWIN control system. These pumps operate using circular follow-up reciprocating filling technology, which allows for smooth, precise filling with minimal pulsation or contamination risk. Operators can conveniently control and adjust the filling parameters through the host touch screen, enabling quick changes to accommodate varying filling volumes. Moreover, the machine allows the storage of multiple filling parameter presets, allowing operators to select the desired filling volume with the push of a button, enhancing productivity and reducing setup time.

Torque control is handled through advanced servo technology, granting the filling and capping machine superior precision and consistency. Servo-driven torque control ensures that the capping process applies the correct amount of force, preventing over-tightening or under-tightening of caps. This not only protects the integrity of the reagent containers but also maintains the sterility and stability of the reagents inside, which is critical for biochemical applications.

In summary, this Diagnostic Reagent Filling Line is a state-of-the-art biochemical reagent filler that combines precision, reliability, and automation. Its intelligent online detection system, efficient power consumption, robotic capping method, dual peristaltic pump filling mechanism, and servo torque control make it an ideal choice for high-quality biochemistry reagent filling tasks. Whether you are looking for a robust biochemistry reagent filling machine or a fully integrated filling and capping machine, this product offers exceptional performance and operational ease to streamline your reagent packaging process.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Advanced reagent filler with high precision filling accuracy of ±1~2%
• Incorporates servo technology for precise torque control
• Equipped with a vertical round bottle servo labeling machine for accurate labeling
• Filling and capping machine powered by a servo motor for reliable capping power
• Efficient bottle loading method using an 800mm diameter turntable
• Ideal for biochemistry reagent filler applications ensuring consistency and quality

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is expertly designed to meet the rigorous demands of the pharmaceutical and biochemical industries. Originating from Qidong, Jiangsu, this advanced filling line is ideal for the precise filling of diagnostic reagents and biochemistry reagents, ensuring high accuracy and efficiency in production processes. Equipped with a vertical round bottle servo labeling machine, the line provides seamless integration of filling, capping, and labeling operations, making it an indispensable solution for companies specializing in diagnostic reagent production.

This diagnostic reagent filling machine is perfectly suited for occasions where precision, hygiene, and reliability are paramount. Laboratories, diagnostic reagent manufacturers, and biochemistry reagent producers benefit from the PW-JSGX220's filling accuracy of ±1~2%, which guarantees consistent quality and minimizes product waste. The pneumatic mechanism for bottle fixing during capping, combined with a servo motor-driven capping power system, ensures secure and consistent sealing, essential for maintaining reagent stability and avoiding contamination.

In scenarios requiring flexible and reliable packaging solutions, the PERWIN filling line excels by accommodating various bottle sizes and shapes, supported by a robust design drawing about 5KW of total power, subject to actual configuration. The line's compliance with international certifications such as CE, ISO, GMP, UL, TUV, and SGS underscores its suitability for global markets, providing confidence in quality and safety standards.

With a supply ability of 10 units per month and a minimum order quantity of just 1, the PW-JSGX220 is accessible to a wide range of businesses, from startups to established manufacturers. The equipment is carefully packed in export standard wooden cases to ensure safe delivery within 60 working days. Payment terms are flexible with TT options available, and pricing is negotiable to meet specific client requirements.

Overall, the PERWIN Diagnostic Reagent Filling Line is an excellent choice for production environments that demand precision, efficiency, and compliance. Whether filling diagnostic reagents or biochemistry reagents, this filling machine supports streamlined operations and high-quality output, enhancing productivity in pharmaceutical and biochemical reagent manufacturing settings.

Customization:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is a high-quality biochemistry reagent filling machine designed and manufactured in Qidong, Jiangsu. This reagent filler is certified by CE, ISO, GMP, UL, TUV, and SGS, ensuring compliance with international standards for safety and performance.

With a minimum order quantity of just 1 unit and a negotiable price, the PW-JSGX220 offers excellent flexibility for various production needs. The packaging details include export standard wooden cases to guarantee safe delivery, with a typical delivery time of 60 working days. Payment terms are TT, and PERWIN can supply up to 10 pieces per month.

The biochemistry reagent filler features an actual filling volume range of 10ml to 500ml, making it suitable for a wide variety of diagnostic reagent containers. The filling method employs a stepper motor to control the filling needle's horizontal up-and-down movement, effectively avoiding liquid splashing. Additionally, the filling needle lifting parameters can be stored based on bottle height, enabling convenient and reliable specification changes.

Buffering before labeling is facilitated by a 600mm turntable, ensuring smooth workflow integration. The filling accuracy of the machine ranges from ±1% to 2%, providing precise and consistent filling results. The total power consumption is approximately 5KW, subject to actual design specifications.

As a professional biochemistry reagent filler, the PERWIN PW-JSGX220 is an ideal choice for companies seeking a reliable and efficient reagent filler for diagnostic reagent production lines.

Support and Services:

Our Diagnostic Reagent Filling Line is supported by a dedicated technical support team committed to ensuring optimal performance and minimal downtime. We offer comprehensive installation services, including calibration and validation to meet industry standards.

Preventive maintenance programs are available to extend the lifespan of your equipment and maintain consistent accuracy. In addition, we provide prompt troubleshooting and repair services to quickly resolve any operational issues.

Our experts also offer training sessions for your staff to ensure proper handling and operation of the filling line. Customized service agreements can be tailored to fit your specific production needs and schedules.

We are committed to delivering high-quality spare parts and upgrades to keep your Diagnostic Reagent Filling Line running efficiently and in compliance with all regulatory requirements.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is manufactured by PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line produced?

A2: This product is made in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The filling line is certified with CE, ISO, GMP, UL, TUV, and SGS certifications, ensuring high quality and compliance with international standards.

Q4: What is the minimum order quantity and price for the PW-JSGX220?

A4: The minimum order quantity is 1 unit, and the price is negotiable depending on order specifics.

Q5: How is the Diagnostic Reagent Filling Line packaged and what is the delivery time?

A5: The product is packaged in export standard wooden cases and the delivery time is approximately 60 working days.

Q6: What are the payment terms and supply ability for this filling line?

A6: Payment terms are typically via TT (Telegraphic Transfer), and the supply ability is around 10 units per month.